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Toro 400XT Series Service Manual
11
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Oct 2009
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Description

Toro 400XT Series Service Manual

TABLE OF CONTENTS

SPECIFICATIONS

General Information

Think Safety First

General Specifications

Hydrostatic Transaxle

Identification: Hydro-Gear Model 330-3000 Transaxle

General Specifications

Torque Specifications

Fastener Identification

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)

Other Torque Specifications

SAE Grade 8 Steel Set Screws

Thread Cutting Screws (Zinc Plated Steel)

Conversion Factors

Wheel Bolts and Lug Nuts

Thread Cutting Screws (Zinc Plated Steel)

Equivalents and Conversions

Decimal and Millimeter Equivalents

U.S. to Metric Conversions

CHASSIS

Model and Serial Number Location

Greasing and Lubrication

Front Wheel Toe-in

Front Wheel Toe-in Adjustment

Front Wheel and Spindle Removal and Installation

Removal

Front Axle Removal and Installation

Steering Gear

Description

Steering Backlash Adjustment

Steering Gear Shaft Disassembly

Steering Gear Assembly

Sector Gear Disassembly

Sector Gear Assembly

Tilt Steering

Description

Tilt Steering Disassembly

Tilt Steering Assembly

Steering Specifications

Hood Removal

Seat and Fender Removal

Gas Tank Removal

Installation

Lift Bar Assembly

Removal

Lift Lever Assembly

Removal

Assembly

Lift Arm/Lift Lever Assembly

Removal

Installation

Electric Lift

Removal

Installation

HYDRO-GEAR TRANSAXLE

Hydro-Gear Hydrostatic Transaxle

Internal Service

Fluid Change

Transaxle Removal

Installation - Hydro-Gear Transaxle

Neutral Adjustment

Transaxle Purging Procedures

Brake

Checking the Brake

Brake Adjustment

Foot Control Adjustment

Traction Belt Replacement ELECTRICAL SYSTEMS

Electrical Systems

Relay

Purpose

Location

How It Works

Testing

Solenoid

Purpose

Location

How it Works

Testing

Ignition Switch

Purpose

Location

How It Works

Testing

Electric (PTO) Clutch

Purpose

Location

How It Works

Testing

Coil Resistance Measurement

Measuring Clutch Current Draw

Clutch Burnishing Procedure

PTO Switch

Purpose

Location

How it Works

Testing

Seat Switch

Purpose

Location

How It works

Testing

Hourmeter

Purpose

Location

How It Works

Testing

Magnet Assembly - Cruise Control

Purpose

Location

How It Works

Testing

Switch, Cruise Control

Purpose

Location

How It Works

Testing

Brake Switch

Purpose

Location

How it Works

Testing

Item will ship thru the postal system, Buyer to pay shipping costs Allow 2 to 5 Business days to Ship MANUAL WILL SHIP ON A CD , THIS IS NOT A PAPER MANUAL


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