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TABLE OF CONTENTS
SAFETY INFORMATION
General Information
Think Safety First
SPECIFICATIONS
Kawasaki Liquid Cooled Product Shots
Kohler EFI Product Shots
Kohler Gas Product Shots
Kawasaki Gas Product Shots
Engines
Dimensions and Weight
Construction
Fuel System
Traction System
Deck Drive
Tires
Electrical System
Cutting Decks
General Specifications
Greasing and Lubrication
Model and Serial Number Locations
Available Service Manuals
Torque Specifi cations
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
Other Torque Specifications
SAE Grade 8 Steel Set Screws
Thread Cutting Screws (Zinc Plated Steel)
Wheel Bolts and Lug Nuts
Thread Cutting Screws (Zinc Plated Steel)
Equivalents and Conversions
US to Metric Conversions
CHASSIS
Caster Fork Assembly Removal
Replacing the Caster Bearings
Caster Fork Assembly
Front Wheel Removal and Bearing Replacement
Fuel Tank Removal
Left Side Fuel Tank Removal
Left Side Fuel Tank Installation
Right Side Fuel Tank Removal and Installation
Hood Assembly Removal
Hood Assembly Installation
Brake Lever Removal
Brake Lever Installation
Brake Band Removal
Brake Band Installation
Brake Shaft Removal
Brake Shaft Installation
Adjusting the Parking Brake
Deck Lift Lever Removal
Deck Lift Lever Installation
Motion Control Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motion Control Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC SYSTEM
Hydrostatic Pump Removal
Hydrostatic Pump Installation
Wheel Motor Removal
Wheel Motor Installation
Adjusting the Handle Neutral
Setting the Hydraulic Pump Neutral
Setting the RH Hydraulic Pump Neutral
Setting the LH Hydraulic Pump Neutral
Adjusting the Tracking
Replacing the Pump Drive Belt
Purging the Hydraulic System
Hydraulic Flow Testing Procedure
Pushing the Machine by Hand
Changing to Machine Operation
ENGINE
Kohler Air-Cooled Engine Removal
Kohler Air-Cooled Engine Installation
Kawasaki Air-Cooled Engine Removal
Kawasaki Air-Cooled Engine Installation
28 HP Kohler EFI Air-Cooled Engine Removal
28 HP Kohler EFI Air-Cooled Engine Installation
Kohler Electronic Fuel Injection (EFI) Models
EFI Fuel System
EFI Electrical System
27 HP Kawasaki Liquid-Cooled Engine Removal
27 HP Kawasaki Liquid-Cooled Engine Installation
Cooling Fan Assembly Removal - 27 HP Kawasaki Liquid-Cooled Engine
Cooling Fan Assembly Installation
ELECTRICAL
General
Relays
PTO Switch
Ignition Switch
Neutral Safety Switch
Park Brake Switch
Seat Switch
Seat Delay Module
Temperature Gauge Liquid-Cooled Engine Only
Temperature Sender
Hour Meter
Voltmeter Gauge
Electric PTO Clutch
Coil Resistance Measurement
Measuring Clutch Current Draw
Kohler EFI Wiring Diagram
Kohler A/C (Air Cooled) Wiring Diagram
Kawasaki A/C (Air Cooled) Wiring Diagram
Kawasaki L/C (Liquid Cooled) Wiring Diagram
MOWER DECKS/PTO
Electric PTO Clutch Removal
Electric PTO Clutch Installation
Mower Deck Removal (52, 60, 72")
Mower Deck Installation (52, 60, 72")
Mower Spindle Removal
Mower Spindle Installation
Mower Spindle Disassembly
Mower Spindle Assembly
Replacing the Mower Belt
Adjusting the Mower Belt Tension
Leveling the Mower
Setting up the Machine
Leveling the Mower Side-to-Side
Adjusting the Front-to-Rear Mower Pitch