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Toro Z Master Z400 Series Service Manual
11
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Oct 2009
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Description

Toro

Z Master Z400

Series Service Manual

TABLE OF CONTENTS

Safety Information

General Information

Think Safety First

Specifi cations

Machine Profi le Photos

Z 400 Estate Series 19 hp Kawasaki OHV V-Twin

Z 400 Estate Series 18 hp Kohler

Z 450 Pro Performance Series 20 hp Kohler OHV V-Twin

Z 100 Series 19 hp Kawasaki KAI OHV V-Twin

Z 450 Pro Performance Series 23 hp Kawasaki OHV V-Twin

Z 440 Pro Value Series 19 hp Kawasaki KAI OHV V-Twin

Engine Specifi cations

Z 400 Series Manual Specifi cations

Fuel System

Traction System

Deck Drive

Tires

Electrical System

Cutting Decks

Cutting Decks continued

Lubrication Fittings

General Specifi cations

Service Aid Decals

Available Service Manuals / Service Aids

Torque Specifi cations

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)

Other Torque Specifi cations

Equivalents and Conversions

U.S. to Metric Conversions

Chassis

Caster Fork Assembly Removal Estate Series with bushing front casters

Caster Fork Assembly Installation Estate Series with bushing front casters

Caster Fork Assembly Removal Pro 100/400 Series with tapered roller front casters

Caster Fork Assembly Installation Pro 100/400 Series with tapered roller front casters.

Front Wheel Removal and Bearing Replacement Estate Series

Pro 100/400 Series with tapered roller front casters

Fuel Tank Removal

Left Side Fuel Tank Removal

Left Side Fuel Tank Installation.

Right Side Fuel Tank Removal and Installation

Fuel Check Valve

Purpose

Location

Proper Installation

Fuel Shut Off Valve

Purpose

Location

Pro 400 Series V-Twin Kohler

Proper Installation

Parking Brake Handle/Shaft Assembly Installation All models

Brake Bar Removal (Estate Series)

Brake Installation

Adjusting the Parking Brake

Brake Band Removal (Pro Series)

Brake Band Installation

Brake Shaft Removal (Pro Series)

Brake Shaft Installation

Deck Lift Lever Removal

Deck Lift Lever Installation

Motion Control Assembly Removal

Motion Control Assembly Installation

Hydraulic System

Hydrostatic Pump Removal

Hydrostatic Pump Installation

Replacing the Pump Drive Belt

Installing the Pump Drive Belt

Idler Arm Removal

Idler Arm Install

Wheel Motor Removal

Wheel Motor Installation

Adjusting the Handle Neutral

Setting the Hydraulic Pump Neutral

Setting the LH Hydraulic Pump Neutral

Setting the RH Hydraulic Pump Neutral

Adjusting the Tracking

Purging the Hydraulic System

Hydraulic Flow Testing Procedure

Pushing the Machine by Hand

Changing to Machine Operation

Engine

Kawasaki FH580V 19 hp Engine Removal

Kawasaki FH580V 19 hp Engine Installation

Kohler V-Twin 20 hp Engine Removal

Kohler V-Twin 20 hp Engine Install

Kohler 18 hp Single Cylinder Removal

Kohler 18 hp Single Cylinder Install

Z 100 Series FH580V (KAI) 19 hp Kawasaki Removal

Z 100 Series FH580V (KAI) 19 hp Kawasaki Install

Electrical

General

Relays .

PTO Switch

Ignition Switch

Neutral Safety Switch

Park Brake Switch

Seat Switch

Seat Delay Module

Hour Meter

Electric PTO Clutch

Coil Resistance Measurement

Measuring Clutch Current Draw

Solenoid

Fuse Block

Electrical Schematics

74412

74410

74411

74413 and 74415

74414

74416 and 74417

74411TE

74416TE

Mower Decks

Mower Deck Removal Estate Series

Mower Deck Installation Estate Series

Mower Deck Removal Z 400 Series (48 ? and 50 ? Decks)

Mower Deck Installation Z 400 Series (48 ? and 50 ? Decks)

Mower Deck Removal Z 100 Series (44 ? Deck)

Mower Deck Installation Z 100 Series (44 ? Deck)

Mower Spindle Removal Pro 100 Series

Mower Spindle Installation Pro 100 Series

Mower Spindle Removal Estate Series & Pro 400 Series

Mower Spindle Installation Estate Series & Pro 400 Series

Mower Spindle Disassembly Estate Series & Pro 400 Series

Mower Spindle Assembly Estate Series & Pro 400 Series

Mower Spindle Disassembly Z 100 Series (44 ? Deck)

Mower Spindle Assembly Z 100 Series (44 ? Deck)

Replacing the Mower Deck Drive Belt All Z 400 models

Replacing the Mower Deck Drive Belt Z 100 Series

Adjusting the Mower Belt Tension Z 100 Series

Adjusting the Mower Belt Tension Z 400 Series

Leveling the Mower at 3 Positions

Setting up the Machine All models

Leveling the Mower Side-to-Side

Adjusting the Front-to-Rear Mower Pitch

Adjusting the Compression Spring

Item will ship thru the postal system, Buyer to pay shipping costs Allow 2 to 5 Business days to Ship MANUAL WILL SHIP ON A CD , THIS IS NOT A PAPER MANUAL


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